Industrial Component Cleaning Process
Effective parts and component cleaning processes eliminate specific contaminants and particles from machined components to achieve required technical cleanliness standards. PERO delivers optimized cleaning solutions that maximize efficiency while meeting your production requirements.
For the wet cleaning of parts, the four parameters of the Sinner's Circle need to be combined and adjusted for optimised efficiency.
PERO machines offer efficient cleaning mechanics and reliable process control.
The Science of Cleaning: Sinner's Circle
Successful cleaning results depend on four key variables working together. By properly balancing these interconnected factors, PERO optimizes your cleaning process for maximum effectiveness:
- Chemistry (cleaning agent)
- Mechanical action
- Temperature
- Time
PERO's advanced machine design enhances mechanical efficiency, reducing both cleaning time and resource consumption while delivering superior results.
Advanced Cleaning Technologies
Spray Cleaning
Our high-performance spray systems direct cleaning solution through precision-engineered nozzles onto part surfaces. Contaminants are dislodged by kinetic energy and washed away. PERO's spray cleaning delivers exceptional results through optimized nozzle positioning, adjustable spray pressure, and precise media volume control. Components are thoroughly rinsed and dried after cleaning.
Splash Flooding
Parts are continuously flooded with agitated cleaning solution, effectively removing even stubborn contaminants from complex surfaces and hard-to-reach areas.
Immersion Cleaning
Components are fully submerged in heated cleaning solution, dissolving surface contaminants. PERO's systems incorporate controlled part movement during immersion to enhance cleaning through mechanical action. Parts undergo thorough rinsing and drying after immersion.
Ultrasonic Cleaning
Precision-controlled sound waves create cavitation bubbles that implode at high frequency, producing powerful hydraulic impacts. These micro-cleaning events effectively remove particles and contaminants from component surfaces. PERO systems utilize calibrated ultrasonic frequencies—lower frequencies for coarse contamination and higher frequencies for fine particle removal—optimizing both cleaning performance and processing time.
Vapour Degreasing
Hot solvent vapor condenses on part surfaces, creating a solvent film that dissolves contaminants. As this condensate flows downward, it carries away particles (dust, chips, etc.), leaving behind pristine surfaces. This physical cleaning process delivers thoroughly cleaned components.
Drying Solutions
Effective drying is essential after cleaning to:
- Minimize cleaning medium consumption
- Protect the environment
- Prevent recontamination
- Eliminate corrosion risk
For densely packed or porous components where conventional drying may be ineffective, PERO's vacuum drying technology provides the optimal solution.
Parts Handling Systems
Achieving technical cleanliness standards requires proper component handling during cleaning. PERO provides specialized parts carriers engineered to withstand cleaning conditions while ensuring optimal cleaning performance.
Process Optimization
PERO's engineering team develops cleaning solutions tailored to your specifications by:
- Identifying the ideal wet cleaning method for your application
- Engineering the optimal process sequence
- Fine-tuning process parameters for maximum effectiveness
- Verifying results through comprehensive testing at the PERO Center of Excellence
Contact our team today to discover how PERO's cleaning expertise can enhance your manufacturing process.